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Services

Services

From Idea to Series-Ready Product

We guide you through the entire development process – from the initial idea to finished series production. With our extensive expertise in technical development, mold making, and plastic technology, we deliver customized solutions tailored to your requirements.

Engineering Construction Mold Making Plastic Technology
ZECHMAYER Qualitätskontrolle

Engineering

For the Highest Standards

Our engineering team combines Moldflow analyses, DFM expertise, and DoE-optimized test series to ensure your component performs flawlessly from the very first shot. This way, every tool takes shape, and your project becomes a competitive advantage.

Fallbeispiele

Optimization of Existing Components
Reestablishment of an Injection Molding Production
Plug-and-Play Series Launch
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FMEA

Detect Errors Early

Systematic risk analysis that identifies potential weaknesses already in the concept phase and defines countermeasures before costs arise.

MOLDFLOW

Simulation

Virtual injection molding simulation that models filling, packing, and cooling behavior, optimizes gate locations and cooling, and minimizes weld lines, air traps, and warpage.

DFM

Design for Manufacturing

Optimized component and tool design for efficient series production. This results in less rework, shorter cycle times, and lower unit costs.

DoE

Design of Experiments

Statistically validated experimental design for process and parameter optimization. Better process understanding in less time. Shorter development cycles in production.

This is how we ensure robust processes,
stable quality, and cost-effective projects –
from idea to series production!

3D Konstruktion

Construction

Practical solutions, perfectly integrated with our engineering and production.

In-House Design using CATIA and Creo

Maximum Flexibility and System Independence

Practical & Series-Proven

Tool design with direct practical relevance. This creates a design that has worked in production just as reliably as it does on the screen since 1966.

Seamless Documentation

Complete tool and process history. Your advantage extends beyond change management – for the entire lifecycle of the tool

Maintenance- and Repair-Friendly Design

Interchangeable inserts and quickly accessible critical areas reduce downtime and service costs in production.

TISAX-Compliant

Your data remains protected within our network. Verified information security according to TISAX ensures confidential development processes.

Mold making

Molds with Precision

In our mold making, decades of craftsmanship meet cutting-edge technology and fully digitalized processes. From the first steel block to the ready-to-use series tool, everything is created under one roof. For this purpose, we have all production expertise and equipment in-house.

Prototypes

Prototypen

Master Tools, including Multi-Component Technology

CNC‑Milling

CNC-Fräsen

5-Axis CNC up to X: 2300 / Y: 1400 / Z: 900 mm

HSC‑Milling

HSC Fräsen

3-Axis HSC up to X: 1400 / Y: 1000 / Z: 600 mm
5-Axis HSC up to X: 1000 / Y: 1000 / Z: 600 mm

Deep Hole Drilling

Hochwertiges Tieflochbohren für komplexe Bauteile

Drilling depths up to 1250 mm
4-sided machining up to 1600 mm

Sinker EDM / Wire EDM

Senkerodieren / Drahterodieren bei ZECHMAYER

Sinker EDM up to X: 1500 / Y: 1000 / Z: 650 mm
Wire EDM up to X: 750 / Y: 500 / Z: 400 mm

Contract Manufacturing

Lohnfertigung bei ZECHMAYER

  • Individual Parts

  • Prototypes

  • Small Series

  • Series Production

Repair & Modification Service

Reparatur- & Änderungsservice

  • Maintenance and Service Contracts

  • 24/7 Emergency Service

  • Optimization and Modification of Third-Party Tools

Plastic Technology

Design meets technology

Our plastics processing combines state-of-the-art machinery with innovative technologies. We offer processes such as injection embossing, MuCell® foaming, IMD, multi-component molding, and PUR overmolding for complex and demanding components. We rely on precise process control and maximum reproducibility to ensure consistently high quality.
Kunststoffteil

Sampling / Pre-Series Production

Musterung-Vorserie

  • Sampling up to series readiness of in-house and third-party tools

  • Continuous documentation of setup parameters and results

  • Consistent creation of backup samples

Modern Drying and Conveying System

Trocknung

  • Dry-air drying system with low dew point

  • Completely closed material circuit

  • Ensures maximum reproducibility in productio

Series Production

Serienfertigung

  • Series production with a high degree of automation and in-house handling systems

  • Inline quality control and complete traceability

  • Wide material portfolio – from standard thermoplastics to highly filled materials

  • Certified processes according to automotive and IT security standards

  • Energy- and resource-efficient production

  • Fast tool changes and in-house maintenance

  • Customer-oriented logistics and just-in-time delivery concept

Assembly of Components

  • Experienced skilled personnel, ready for deployment and precise in craftsmanship

  • Spacious areas, freely scalable for any assembly size

  • Warehouses tailored to product requirements

Technical Specifications

Spritzgussmaschine

Tool Sizes
Installation heights from 380 mm to 2275 mm

Tool Weights
Maximum tool weight up to 30 t

Shot Weights
1K up to 1430 g PS
2K up to 380 g PS
3K up to 380 g PS

Multi-Component Technology
Rotary table
Swivel plate

Clamping Forces
Up to 1500 t